We - EPG Team the biggest worm gearbox, couplings and gears manufacturing facility in China with 5 distinct branches. For much more specifics: Cell/whatsapp/telegram/Kakao us at: 0086~13083988828 13858117778083988828 /
MY EPA
- Specifications:
Product | Device | MY1200EPA | MY1300EPA | MY1500EPA |
Max. Paper Dimension | mm | 1200*780 | 1300*960 | 1500*1100 |
Min. Paper Dimensions | mm | 350*350 | 400*410 | 500*410 |
Max. Die-slicing Size | mm | 1180*760 | 1280*940 | 1480*1080 |
Max. Speed | sh/h | -5000 | -4600 | -4000 |
Max. Wor ept Force | T | three hundred | three hundred | three hundred |
Max. Paper Thickness | mm | one-7 | 1-7 | one-seven |
Die-reducing Precision | mm | ±0.five | ±0.five | ±0.5 |
Overall Electricity | KW | 22.5 | 22.five | 26.five |
Whole Bodyweight | kg | 14500 | 16000 | 19000 |
All round Dimension | mm | 8000*4000*2350 | 9100*4250*2345 | 9600*4700*2400 |
. Characteristics of the equipment:
Primary Characteristics:
- The Bobst type reduce construction makes the reducing system movement like a scissor, it will comprehend a total and less difficult reduce.
- Main worm gear utilizes alloy copper substance, following the experienced operator's handbook scraping remedy and rigid regular screening, it can ensures the driving components 10 years existence.
- The major chains undertake imported British Renold model, the variances of ten chains are much less than .2mm.
- The join between gear box and driving shaft adopts sleeve and pin construction ensuring a sturdy connection.
- Speed:
The device adopts frequency controller to accomplish stepless speed acceleration which can get to to 4500 times for each hour. For the duration of true production, it can generally operate at 3800 to 4000 moments per hour in accordance to the high quality of the board. If the top quality of the paper is very good, a good operator even can run the machine at 4200 instances for every several hours without having sensation also tough.
- Safety:
As it is proven in the photo of the machine, the machine adopts rear component paper feeding method which retains the operator away from the die-chopping element. The mounting and adjustment of the die plate is also carried out outdoors of the die-slicing component with sensors and detectors at die-slicing element to make sure that the device can not be began when the die-reducing plate is at adjustment status.
In addition to the sensors at die-cutting component, there are sensor or approach switches at window element to make the total machine at checking standing to guarantee its security.
- Operation comfort:
There is Male-device interface set up in the control panel which will demonstrates the security standing of the machine as properly as malfunctions to facilitate the operator. Camera is also set up in front of the operator for him/her to check the procedure status at the supply component.
- Primary Buildings and Essential Materials Utilized
- Four Major Large Elements:
They are referring to: base station, moving platform, higher system and device wall. The base station is manufactured of grey forged iron -HT 200 the transferring platform is ductile iron - QT forty two-10 and the machine wall is high quality A3 metal.
- Main Drive:
The 11 KW Siemens Motor together with the pneumatic clutch, worm shaft and worm equipment kinds a moving set to make certain secure pressure out place of not much less than three hundred tons.
The materials for the worm shaft is 40Cr with quenching treatment and gear hardness HRC forty five-50. the material for the worm is copper alloy - ZQAL9-4.
The bearing that is utilised is SKF. The bush is copper alloy ZQSn6-6-3.
- Die-slicing and Creasing Portion:
The drive is transferred via crank rod to pendulum which will deliver the shifting platform to go up and down to get to die-minimize and creasing purpose.
The pendulum is made of higher high quality ductile iron. The pendulum axis is done by induction harden with floor hardness HRC forty three-48. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm - completely adhere to the specification of 1080 sort computerized die-slicing and creasing machine. In contrast with automated die-reducing and creasing device which is utilized for cardboard die-chopping, this type of semi-automated die-cutting and creasing machine is mainly utilised for corrugated board which needs much less stress for die-reducing, in this circumstance really some producers have manufactured scaled-down width on the pendulum and more compact diameter on the pendulum shaft. We preserve wider pendulum and bigger diameter on its shaft to make our device last for a lengthier daily life.
The die-reducing plate utilizes 7 mm 75 Crl plate which has much more hardness and daily life span than the manganese plate.
- Board Conveying:
It adopts 3-cam intermittent positioning device to make certain the boarding conveying precise and steady.
The equipment makes use of gripper bar type with 12A extended joints chain which is considerably less in weight and significantly less shock to the intermittent device underneath the precondition to ensure the toughness of the chain. The model of the chain is Renold U.K with high precise and good quality. .
The Gripper bar adopts aviation aluminum with three bridge variety- mild in fat and higher
- Electric powered Component
The electrical components are designed and assembled in accordance to the European CE normal and uses world wide recognized manufacturer items.
- Installation of Die
The die mounting and dismounting adopts facet withdrawing ways which time conserving and easy for operation.
There are two methods for the fixation of the die-either by bolt or clippers which are subject to customer's guidance.
The chase loc ept is pneumatic which is basic, convenient and dependable.
- Particular People of Our Machine:
- Clever And Specific Front Lay Design and style:
Compared with the card board sheet, the corrugated board has far more energy. If the corrugated board abnormally reaches to the front lay, it will harm the entrance lay and the gripper bar when the front lay reaches to its optimum situation.
Typically the producers will set up sensors on this component to end the equipment when the paper is fed abnormally to the front lay. Even so, when the device is working at the high speed, the inertia will bring the machine to operate for a while to make the front lay to its greatest position and then also harm the entrance lay and the gripper bar.
Our specific design is that when the abnormal board feeding transpires and being detected, the entrance lay can never ever reaches to its greatest position which can make free from front lay and gripper bar damages simply because of abnormal paper feeding.
As it is our specific layout, so there is no picture to be shown right here.
- Optional Shipping System:
According to the requirement of the consumer we can do the shipping and delivery platform both square variety or E variety (as demonstrated in the picture) . If the shopper has adequate pallets, he can decide on sq. sort. If the shopper does have enough pallet, he can pick, E sort system for which will also offer 4 supply trolleys.
- Pneumatic Pre-loading and Lifting Phase Device:
The pre-loading system is pneumatic pushed. When one particular paper dimension is set, when you do other pile of pre-loading, there is no hassle of you to reset the pre-loading system, you can just press the button and the machine will do for you.
The lifting step device is also pneumatic to facilitate the conveying of the paper pile.
- Dancing Roller Feeding:
Really some of the die-reducing machine producers use immediate feeding approach which is the operator will feed the board immediately to the mouth of the gripper. What we have located that the feeding time to the gripper is only .3 seconds which helps make the board feeding work hard and inaccurate.
Our device uses an added dance roller feeding method whose board feeding time can be prolong to .6 2nd. Jointly with the conveying parts it helps make an simpler function of the operator and faster in effectiveness of the device.
For illustration: If an operator operates the immediate feeding semi-computerized die-reducing machine at 3300 sheets per hour, he can easily operate our machine at 3700 - 4000 sheets per hour.
V. Conveying Portion:
The board acquired by the dance roller will go via a conveying component with belt conveying and belt urgent which makes the board getting pressed prior to reaching to the front lay.
Prior to the board reaches to the front lay, he will be repositioned by the side lay.
By these approaches, the board conveyed by the dance roller will be more precise and steady when they attain to the gripper bar.
There is also detector to detect the position of the board. If board does not occur to the entrance lay at typical placement, the detector will deliver alerts to quit the machine.
- Striping Portion
- Striping is fifty percent striping which can strip off three - edge waste of the board.
- There are upper chase, middle chase and reduced chase in which the male, elastic block and female die are positioned to strip off the waste.
- None-cease Feeding and Shipping
This type of device has our patented method - non-stop feeding and shipping features which can minimize the wor ept pressure of the operator and boost the wor ept efficiency of the device
Under this program, the pre-piling is at the facet of the operator. The pre-piled board can be transported below the main pile when the primary pile is detected brief of paper.
At the shipping portion, when the board is reduce to be about 1 meter, the machine will press the die-minimize board pile out of the equipment shipping and delivery component so that it is straightforward for the operator to attract them to the designated location with no the need to have of halting the equipment.
- Configurations:
Title | Manufacturer and Origin | Remarks |
Bearing | SKF Swiss | Key element |
IKO Japan or HangZhou, China | Not essential component | |
Chain | Renold U.K | Main Chain ( Discrepancy of considerably less than .2 mm for for every ten chains of equipment chain duration) |
CHOHO Japan | Other Chain are Choho Japan | |
Relay | Omron Japan | |
Contractor, buttons | TELEMECANIQUE France |
|
Picture Electrical Switch | Fotek ZheJiang | |
Stabilizer | MEANWELL ZheJiang | |
Variator | Delta ZheJiang | |
Major Motor | Siemens | Joint Enterprise |
PLC | Delta, ZheJiang | |
Male-equipment Interface | Delta | |
Pneumatic Areas | Dawn, ZheJiang | |
Rotary Joints | SMC Japan | |
Motor at feeding and shipping and delivery | CPG ZheJiang |
/ The use of first tools manufacturer’s (OEM) portion quantities or logos , e.g. CASE® and John Deere® are for reference reasons only and for indicating merchandise use and compatibility. Our firm and the outlined replacement areas contained herein are not sponsored, accredited, or made by the OEM. /