The high-end economy lines GSN & GFE combine powerful with economic efficiency: both lines are also built with helical ground gears, ensuring a minimum noise level and smooth running. The full needle bearing offers been especially made to reach high torques that defeat the competition for systems of the same size. All zero backlash planetary gearbox planetary carriers are manufactured as a cage made from solid materials. This increases noiseless operating characteristics while at the same time improving positioning accuracy and reducing backlash. Yet another shaft sealing band ensures maximum dust and splash water safety relative to protection class IP65 in every lines.
One way to reduce backlash is to use precision gears. The focus on manufacturing in precision gears is certainly tighter tolerances, so all over the gear is a tighter, more exact suit. And the tighter suit means less play in the gear teeth, which is the trigger of backlash in the first place. Of training course, precision gears are more costly, but if the application demands high accuracy, then precision gearing may be the way to go.
From a equipment design perspective, an easy way to reduce backlash is to ensure one’s teeth mesh tightly together. This is typically performed by shortening the guts distance between gears. As for pre-loading, this is often done utilizing a spring mechanism to hold the gears firmly set up. This also eliminates the play between your gear teeth and therefore eliminates backlash.
Of course, the type of gears used may also have a large impact on the amount of backlash. So for instance, some gear types such as stress wave gears, or harmonic gear drives, possess zero backlash.
The GSD, GSB & GSBL high-end gearbox lines are constructed in a space-optimized, two-stage design. Due to the lower torque ideals, the input stage is definitely dimensionally smaller compared to the output stage. Its short style makes the GSD range the perfect high-end gearbox for space restricted applications. The low regular backlash of the GSD range makes it an ideal fit for highly powerful applications where highest positioning and velocity accuracy is required. The flange output generates highest torsional rigidity. For the accommodation of especially high axial loads, taper roller bearings are optionally available in sizes with 90 mm diameter or higher. The GSB line means high performance in combination with low backlash and high precision. Its robust, one-piece housing allows for a high gearbox rigidity and the absorption of high radial and axial loads. The angular gearboxes of the GSBL collection offer the same advantages as the GSB collection; the right angle form makes the GSBL line an ideal match for all powerful applications where space is limited.
Incorrect tolerances, bearing misalignment, and manufacturing inconsistencies have a tendency to increase backlash.
AC motors and equipment motors include single-stage motors used in combination with a single-phase AC power and three-stage motors used with a three-phase AC power supply. A single-phase motor could be operated by simply connecting it to a single-phase power supply via the provided capacitor. A three-phase motor will not require a capacitor. All you need is for connecting the motor directly to a three-stage AC power supply.
The new planetary gearbox series includes the high-end gearbox lines GSD (flange equipment), GSB (inline) and GSBL (angle gear) along with the high-end economy GSN and GFE lines. Particularly ideal applications for the brand new range are those that place the highest demands on positioning precision, operating noises, operating smoothness, bending rigidity and transmitted torque. The planetary gears are made to meet the highest creation requirements – all lines include precision floor helical gearing, single-piece planetary carriers and complete needle bearings.