Many of our projects are exclusive within the market and represent some of the most challenging sizes and geometries of gears produced today. We maintain a wide variety of rare gear shaping apparatus as well as advanced CNC milling and turning centers, that allows us to produce a vast array of gear, sprocket, function, and rack sizes, forms, and patterns.
To attain the high rack strength the customer required, the root of the teeth were hardened together with the tooth flanks. Finally, precision grinding was used to achieve the needed flatness tolerances on the trunk and sides of the rack.
At Industrial Sprockets & Gears, Inc., we are capable of manufacturing complex gears and sprockets that no various other manufacturers can create. The part shown this is a helical equipment rack that can be used on a Maag equipment manufacturing machine. The gear rack is 6′ long, has a nominal cross-section of 3” by 2”, and is constructed of 4130 steel.
The customer needed a replacement part which is necessary to the operation of their machine and had previously been struggling to find someone with the capability to cut the required size of helical rack. Many times customers contact us because OEM parts are no more available or are price prohibitive. Often, customers have found that the quality of replacement parts made by us exceed the quality their OEM parts.
To achieve the high rack strength the customer required, the main of one’s teeth were hardened along with the tooth flanks. Finally, precision grinding was used to achieve the needed flatness tolerances on the trunk and sides of the rack.
At Industrial Sprockets & Gears, Inc., we can handle manufacturing complicated gears and sprockets that no additional manufacturers can create. The part shown here is a helical gear rack that is utilized on a Maag equipment manufacturing machine. The apparatus rack is 6′ long, has a nominal cross-section of 3” by 2”, and is constructed of 4130 steel.
This integrated and coordinated development of thermoforming machines and tools is our most important customer benefit and unique on the thermoforming market. With the considerable know-how of our experienced experts in both tool and machine engineering, our clients benefit from a distinctive synergy effect that leads to an increased service lifestyle of both machine and tools, along with an optimal formed part quality. We try to gear rack for Woodworking Industry surpass your expectations and ensure your success with our quality.
For years, a machine tool builder had produced their personal precision gear racks to achieve ultra-precise positioning on the machines. They also needed this because their important clients demanded that their devices maintain accurate positioning with no error compensation on the axis.
To save costs, they wished to look for a gear rack provider who could accomplish the same restricted rack tolerances and performance level that they had come accustom to.
Choosing from their wide selection of standard rack & pinion drives, ATLANTA offered a Ultra-High Accuracy DIN 4 (UHPR) equipment rack, which had a complete pitch deviation of less than twelve microns (< 0.012 mm) over a 1 meter length. The actual pitch deviation was measured at 20º C and marked on each rack.